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Scaleboard Lining Board Semi-Autogenous Mill Optimization System

Category:


Customization: Available
After-sales Service: 10 Years
Certification: CE, RoHS, ISO 9001:2000, ISO 9001:2008

Product Introduction

Basic Info.

 

Model NO. FEC Standard AISI, ASME, BS, ANSI, GB, GOST,ASTM, DIN
Surface Treatment Polishing Manufacturing Process Forging
Material Alloy Steel Specification Customized
Trademark Fortune Origin China
Production Capacity 165000    

 

Product Description

Grinding equipment is the key equipment in the preparation of the dressing process. Its investment cost accounts for more than 60% of the total investment of the concentrator, and the operating cost accounts for 65%~70% of the concentrator. With the development of grinding equipment towards the direction of large and intelligent, there are more and more problems arising from the self-grinding machine in concentrators, such as the actual output is not as expected, the service life of lining plate is short, and the high consumption of steel ball. We do not do semi-self grinding machine, only do supporting consumables (lining plate) and wisdom grinding system. The teams research mainly consists of three parts: semi-grinding wear theory and algorithm research, lining design and manufacturing, and grinding software.

The core technology comes from the semi-self-grinding research team of Central South University. We have accumulated algorithm and experience for nearly 10 years, and have made achievements in two mines to solve the actual demand in the production process of the concentrator and create great economic benefits. Get the full trust of the owner and take the initiative to recommend us to other brother mines. Recently, a foreign mine is not satisfied with the products of the existing suppliers, so it took the initiative to find us and gave us the optimization task of two large semi-self machines. We have signed a contract.

SABC grinding process of a copper dressing plant, Φ8.53×3.96m large semi-self-mill has obvious particle "empty hit" lining plate burst sound in the production, the lining plate often cracks, and the service life of the lining plate is about 2.8 months. We optimized the semi-self-grinder, and the optimized grinding efficiency, lining plate life and steel ball consumption were all reduced.there are mainly: Cost reduction: reduce the lining plate consumption + power consumption (5%~8%, about 400kw / h) + steel consumption (steel ball diameter reduced from 200 to 130mm). Less shutdown: reduce the time of shutdown for maintenance and liner plate change for> 5 days. Production capacity: increased from 11,000 tons to 13,000 tons / day. Increase in output value: According to the comprehensive effect of the actual improvement, the mill reduces the cost and increases the net profit of the concentrator by> 100 million yuan every year.

 


Dodecylamine, with the CAS number 124-22-1, is an organic compound that is widely used as an intermediate in the synthesis of a variety of chemical products. It is recognized for its long aliphatic chain and amine group, which confer amphiphilic properties to the molecule.

       

shell liner

Processing capacity (ball path)

Steel consumption

Downtime frequency

Linear life

power

confluent

Before optimization

11,000 t / day (200mm)

13 Tons / day

15 days (check liner breakage)

About 3 months

About 4,600 kw

110m³/h

The first optimization

11,000 tons / day

(150mm)

8 Tons / day

30 days (planned downtime maintenance)

About 4.5 months

About 4,600 kw

110m³/h

Secondary optimization

13,000 tons / day

(130mm)

7 Tons / day

30 days (planned downtime maintenance)

About 5 months

About 4,300 kw

80m³/h

 

 

Company Profile:
 
Hunan Fortune Technology Co., Ltd., established in 2004 and officially registered in 2016 with a 30 million RMB capital, is a leading provider of fine chemicals with nearly two decades of industry experience. Based in Zhuzhou, our company specializes in research and production of high-quality chemical agents, including mining chemicals, for environmental solutions and metallurgical processes.

Our team of chemical engineers, with over 20 years of metallurgical expertise, ensures we offer customized solutions and premium products to meet diverse client needs. We have expanded our services to include mining chemicals, enhancing efficiency and sustainability in the mining sector.

With a strong commitment to innovation and sustainability, Hunan Fortune Technology Co., Ltd. is dedicated to providing effective and reliable environmental solutions, contributing to a greener future.

 

 

Technical Support:

 

 

Production strength

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Key words:

Fortune、chemicals


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Honors


Executive director unit

Executive director unit

High-tech enterprise certificate (new)

High-tech enterprise certificate (new)

National Specialized, Specialized and New “Small Giant” Enterprises

National Specialized, Specialized and New “Small Giant” Enterprises

National Green Factory

National Green Factory

Hundred key patented technology transformation projects in Hunan Province

Hundred key patented technology transformation projects in Hunan Province

Hunan Green Factory

Hunan Green Factory

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